{"id":719,"date":"2024-08-20T15:38:13","date_gmt":"2024-08-20T13:38:13","guid":{"rendered":"https:\/\/trafiltubi.mi.it\/?page_id=719"},"modified":"2025-02-26T16:35:05","modified_gmt":"2025-02-26T15:35:05","slug":"ciclo-produttivo","status":"publish","type":"page","link":"https:\/\/mail.trafiltubi.mi.it\/it\/informazioni-tecniche\/ciclo-produttivo\/","title":{"rendered":"Ciclo produttivo"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"719\" class=\"elementor elementor-719\" data-elementor-post-type=\"page\">\n\t\t\t\t<div class=\"elementor-element elementor-element-46612a8 e-con-full e-flex e-con e-parent\" data-id=\"46612a8\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-83049c0 elementor--h-position-center elementor--v-position-middle elementor-arrows-position-inside elementor-widget elementor-widget-slides\" data-id=\"83049c0\" data-element_type=\"widget\" data-settings=\"{&quot;navigation&quot;:&quot;arrows&quot;,&quot;autoplay_speed&quot;:3000,&quot;autoplay&quot;:&quot;yes&quot;,&quot;infinite&quot;:&quot;yes&quot;,&quot;transition&quot;:&quot;slide&quot;,&quot;transition_speed&quot;:500}\" data-widget_type=\"slides.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<div class=\"elementor-swiper\">\n\t\t\t\t\t<div class=\"elementor-slides-wrapper elementor-main-swiper swiper\" role=\"region\" aria-roledescription=\"carousel\" aria-label=\"Slides\" dir=\"ltr\" data-animation=\"fadeInUp\">\n\t\t\t\t<div class=\"swiper-wrapper elementor-slides\">\n\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-repeater-item-5451406 swiper-slide\" role=\"group\" aria-roledescription=\"slide\"><div class=\"swiper-slide-bg elementor-ken-burns elementor-ken-burns--in\" role=\"img\"><\/div><div class=\"swiper-slide-inner\" ><div class=\"swiper-slide-contents\"><\/div><\/div><\/div><div class=\"elementor-repeater-item-1a418b9 swiper-slide\" role=\"group\" aria-roledescription=\"slide\"><div class=\"swiper-slide-bg elementor-ken-burns elementor-ken-burns--in\" role=\"img\"><\/div><div class=\"swiper-slide-inner\" ><div class=\"swiper-slide-contents\"><\/div><\/div><\/div><div class=\"elementor-repeater-item-62fbc38 swiper-slide\" role=\"group\" aria-roledescription=\"slide\"><div class=\"swiper-slide-bg elementor-ken-burns elementor-ken-burns--in\" role=\"img\"><\/div><div class=\"swiper-slide-inner\" ><div class=\"swiper-slide-contents\"><\/div><\/div><\/div><div class=\"elementor-repeater-item-60d9e91 swiper-slide\" role=\"group\" aria-roledescription=\"slide\"><div class=\"swiper-slide-bg elementor-ken-burns elementor-ken-burns--in\" role=\"img\"><\/div><div class=\"swiper-slide-inner\" ><div class=\"swiper-slide-contents\"><\/div><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-swiper-button elementor-swiper-button-prev\" role=\"button\" tabindex=\"0\" aria-label=\"Previous slide\">\n\t\t\t\t\t\t\t<svg aria-hidden=\"true\" class=\"e-font-icon-svg e-eicon-chevron-left\" viewBox=\"0 0 1000 1000\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M646 125C629 125 613 133 604 142L308 442C296 454 292 471 292 487 292 504 296 521 308 533L604 854C617 867 629 875 646 875 663 875 679 871 692 858 704 846 713 829 713 812 713 796 708 779 692 767L438 487 692 225C700 217 708 204 708 187 708 171 704 154 692 142 675 129 663 125 646 125Z\"><\/path><\/svg>\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<div class=\"elementor-swiper-button elementor-swiper-button-next\" role=\"button\" tabindex=\"0\" aria-label=\"Next slide\">\n\t\t\t\t\t\t\t<svg aria-hidden=\"true\" class=\"e-font-icon-svg e-eicon-chevron-right\" viewBox=\"0 0 1000 1000\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\"><path d=\"M696 533C708 521 713 504 713 487 713 471 708 454 696 446L400 146C388 133 375 125 354 125 338 125 325 129 313 142 300 154 292 171 292 187 292 204 296 221 308 233L563 492 304 771C292 783 288 800 288 817 288 833 296 850 308 863 321 871 338 875 354 875 371 875 388 867 400 854L696 533Z\"><\/path><\/svg>\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-fd9e90c e-flex e-con-boxed e-con e-parent\" data-id=\"fd9e90c\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-5af5540 e-con-full e-flex e-con e-child\" data-id=\"5af5540\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-b3ed9c2 elementor-widget elementor-widget-heading\" data-id=\"b3ed9c2\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">Ciclo Produttivo<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ddbbd06 elementor-widget elementor-widget-text-editor\" data-id=\"ddbbd06\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>TRAFILTUBI \u00e8 \u00e8 certificata<\/p><ul><li><strong><a href=\"https:\/\/trafiltubi.com\/wp-content\/uploads\/2024\/07\/2024_1627-2012-CE-ITA-DNV_Rev._04-20240709-20240709.pdf\" target=\"_blank\" rel=\"noopener noreferrer\">ISO 9001-2015<\/a><\/strong><\/li><li><strong><a href=\"https:\/\/trafiltubi.com\/wp-content\/uploads\/2025\/02\/2024_AS_EN_JIS_9100-280490-2018-AQ-ITA-ACCREDIA-2-en-US-20240630_OK.pdf\" target=\"_blank\" rel=\"noopener noreferrer\">AS\/ENJISQ ISO 9100<\/a><\/strong><\/li><li><strong><a href=\"https:\/\/trafiltubi.com\/wp-content\/uploads\/2024\/07\/2024_1627-2012-CE-ITA-DNV_Rev._04-20240709-20240709.pdf\" target=\"_blank\" rel=\"noopener noreferrer\">PED<\/a><\/strong><\/li><li><strong><a href=\"https:\/\/trafiltubi.com\/wp-content\/uploads\/2024\/12\/ad2000.pdf\" target=\"_blank\" rel=\"noopener noreferrer\">AD2000-W0<\/a><\/strong><\/li><\/ul><p>\u00e8 inoltre certificata AIA (Autorizzazione Integrata Ambientale) dal 2007 e dispone, fin dal 2008, di un sistema di gestione della qualit\u00e0 integrato UNI INAIL e ISO 14.000.\u00a0<\/p><p><strong>Il laboratorio di prove e Certificazione\u00a0<\/strong><br \/>Il Controllo Qualit\u00e0 interno verifica costantemente i processi e i prodotti secondo le procedure certificate.<br \/>Il nostro\u00a0<a href=\"https:\/\/trafiltubi.mi.it\/laboratorio\/\" rel=\"alternate\">Laboratorio interno<\/a>\u00a0\u00e8 dotato di tutte le attrezzature che permettono di eseguire:<br \/>* prove meccaniche: trazione, durezza, allargamento, bordatura, schiacciamento<br \/>* controlli non distruttivi: correnti indotte, liquido penetrante, ultrasuoni, prova idraulica<br \/>* micrografie e metallografie: decarburizzazione, controllo dimensionale, dimensione del grano, corrosione intergranulare<br \/>* analisi chimiche: PMI, analisi chimiche con spettrometro<br \/>* controlli dimensionali\u00a0e\u00a0rugosit\u00e0 superficiale<\/p><p>Per ogni fornitura il Laboratorio esegue la certificazione di collaudo secondo la norma UNI EN 10204 &#8211; 3.1<\/p><p>Su richiesta del Cliente vengono eseguiti e certificati controlli e collaudi speciali, anche con enti esterni: TUV, DNV, L.R. etc.<\/p><p><strong>Magazzino Materia Prima\u00a0<\/strong><br \/>Per fornire un miglior servizio e i minori tempi di consegna Trafiltubi si avvale, sia per l&#8217;acciaio inossidabile sia per gli acciai basso legati e al carbonio, di un ampio magazzino di materia prima immediatamente disponibile per le lavorazioni, per\u00a0700 tonnellate. Contiamo inoltre su\u00a0due magazzini esterni per lo stoccaggio in sicurezza di quantit\u00e0 ulteriori di materia prima: uno per gli inossidabili e uno per gli acciai al carbonio legati.<\/p><p><strong>Attrezzeria e produzione sagome\u00a0<\/strong><\/p><p>Oltre a disporre di un ampissimo magazzino di attrezzature pronte, Trafiltubi ritiene strategica la propria completa autonomia nel poter produrre rapidamente le pi\u00f9 diverse attrezzature speciali. Di conseguenza l&#8217;attrezzeria interna \u00e8 in grasso di costruire in modo autonomo\u00a0sempre nuove matrici e i mandrini a disegno.\u00a0Profili sagomati speciali rispondenti a particolari caratteristiche vengono eseguiti in base alle pi\u00f9 svariate esigenze dei clienti. Su richiesta si eseguono\u00a0per i clienti attrezzature unicamente a loro riservate.<\/p><p><strong>Reparto trattamenti chimici\u00a0<\/strong><\/p><p>Nell&#8217;impianto di trattamento chimico, dotato di 12\u00a0vasche sequenziali, si eseguono i processi chimici necessari per lubrificare i tubi. Nello stesso impianto vengono poi anche effettuati processi di finitura quali\u00a0defosfatazione, decapaggio e passivazione.<\/p><p><strong>Reparto Trafilature \u00a0<\/strong><\/p><p>Il reparto \u00e8 dotato di quattro impianti per trafilare con differenti capacit\u00e0: 10, 20 e 50 tonnellate (tutte\u00a0a tiro multiplo), e uno da 15 ton con la possibilit\u00e0 di eseguire spessori differenti sullo stesso tubo (definiti anche &#8220;tubi rinforzati&#8221;): si tratta di tubazioni\u00a0molto sottili al centro e pi\u00f9 spesse alle estremit\u00e0, ove vanno applicate le saldature. Tramite l&#8217;approntamento di adeguate attrezzature dedicate la trafilatura consente di ottenere, oltre ai diametri e agli spessori desiderati per i tubi tondi, anche la messa a punto di tubi ovali, squadrati, a goccia o dalle sezioni sagomate nelle pi\u00f9 disparate forme.<\/p><p><strong>Reparto Trattamenti Termici \u00a0<\/strong><\/p><p>Nei nostri forni ad atmosfera controllata si eseguono\u00a0trattamenti termici attentamente calibrati, e ripetuti in diverse fasi della lavorazione, per la realizzazione di prodotti finali capaci di rispondere alle pi\u00f9 alte esigenze tecniche, anche personalizzate.\u00a0Il reparto pu\u00f2\u00a0eseguire trattamenti fino a 1.250\u00b0C. Entrambi i forni hanno un controllo elettronico delle temperature e della velocit\u00e0 che permette di monitorare e registrare i parametri critici per il buon esito del trattamento stesso.\u00a0<\/p><p><strong>Reparto Finiture \u00a0\u00a0<\/strong><\/p><p>nel reparto finitura vengono eseguite le\u00a0operazioni di raddrizzatura, satinatura o lucidatura, taglio, spezzonatura (taglio a pezzi piccoli), marcatura dei tubi, oliatura, smagnetizzazione, imballi particolari.<\/p><p><strong>Reparto Controlli non-distruttivi<\/strong><\/p><p>L&#8217;impianto automatico per il controllo non distruttivo a correnti indotte (Eddy Current)\u00a0effettua controlli\u00a0con\u00a0testa rotante, per la ricerca di difetti superficiali longitudinali, e con bobina avvolgente per la ricerca dei difetti radiali.<\/p><p><strong>Magazzino Pronta Consegna\u00a0<\/strong><\/p><p>Il nostro magazzino di tubi in pronta consegna offre un servizio esclusivo ai clienti che necessitano la rapida consegna di tubi speciali di alta qualit\u00e0: nel\u00a0<a href=\"https:\/\/trafiltubi.com\/images\/Documenti%20Utili\/Magazzino%20tubi%20pronta%20consegna-TRAFILTUBI.pdf\" target=\"_blank\" rel=\"noopener noreferrer\">magazzino delle misure pronte<\/a>\u00a0sono sempre disponibili tubi in 25CrMo4 e 15CDV6 nelle dimensioni pi\u00f9 utilizzate per il settore aeronautico, telaistico e del karting. Oltre alle tipologie indicate nella tabella ufficiale, se ne aggiungono periodicamente altre, collegate alle commesse in lavorazione, quali particolari profili sagomati oppure ottenuti con altre lavorazioni speciali.<\/p><p><strong>Magazzino Imballo e Spedizioni\u00a0\u00a0<\/strong><\/p><p>Durante tutto il ciclo produttivo il processo viene costantemente controllato e registrato; all&#8217;arrivo al magazzino imballo e spedizioni la qualit\u00e0 dei tubi e la perfetta rispondenza alle richieste della commessa passano nuovamente al vaglio della qualit\u00e0, dopo di che i fasci vengono imballati secondo le richieste del cliente e avviati alla spedizione. La registrazione del processo di imballaggio, che include l&#8217;emissione di codice a barre e\u00a0del certificato di collaudo, viene gestita elettronicamente tramite software dedicato. Prima della partenza, sia prima degli imballaggi, sia alla\u00a0loro conclusione, i tubi e i fasci vengono fotografati e le foto vengono conservate nei nostri archivi.<\/p><p>Vi invitiamo a informarVi presentando le Vostre richieste al nostro Ufficio Commerciale.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-952471f e-con-full e-flex e-con e-child\" data-id=\"952471f\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-40b3fa8 elementor-widget elementor-widget-video\" data-id=\"40b3fa8\" data-element_type=\"widget\" data-settings=\"{&quot;youtube_url&quot;:&quot;https:\\\/\\\/www.youtube.com\\\/watch?v=0MlXMLebgVE&quot;,&quot;video_type&quot;:&quot;youtube&quot;,&quot;controls&quot;:&quot;yes&quot;}\" data-widget_type=\"video.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t<div class=\"elementor-wrapper elementor-open-inline\">\n\t\t\t<div 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class=\"elementor-gallery-item__overlay\"><\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t<a class=\"e-gallery-item elementor-gallery-item elementor-animated-content\" href=\"https:\/\/trafiltubi.com\/wp-content\/uploads\/2024\/08\/metallografie_laboratorio_Trafiltubi-164-1920-1080-95.jpg\" data-elementor-open-lightbox=\"yes\" data-elementor-lightbox-slideshow=\"2a0950c\" data-elementor-lightbox-title=\"metallografie_laboratorio_Trafiltubi-164-1920-1080-95\" data-e-action-hash=\"#elementor-action%3Aaction%3Dlightbox%26settings%3DeyJpZCI6NzM4LCJ1cmwiOiJodHRwczpcL1wvdHJhZmlsdHViaS5jb21cL3dwLWNvbnRlbnRcL3VwbG9hZHNcLzIwMjRcLzA4XC9tZXRhbGxvZ3JhZmllX2xhYm9yYXRvcmlvX1RyYWZpbHR1YmktMTY0LTE5MjAtMTA4MC05NS5qcGciLCJzbGlkZXNob3ciOiIyYTA5NTBjIn0%3D\">\n\t\t\t\t\t<div class=\"e-gallery-image elementor-gallery-item__image\" data-thumbnail=\"https:\/\/trafiltubi.com\/wp-content\/uploads\/2024\/08\/metallografie_laboratorio_Trafiltubi-164-1920-1080-95-768x561.jpg\" data-width=\"768\" data-height=\"561\" aria-label=\"\" role=\"img\" ><\/div>\n\t\t\t\t\t\t\t\t\t\t\t<div class=\"elementor-gallery-item__overlay\"><\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/a>\n\t\t\t\t\t\t\t<a class=\"e-gallery-item elementor-gallery-item elementor-animated-content\" href=\"https:\/\/trafiltubi.com\/wp-content\/uploads\/2024\/08\/trafile_trafiltubi-167-1920-1080-95.jpg\" data-elementor-open-lightbox=\"yes\" data-elementor-lightbox-slideshow=\"2a0950c\" data-elementor-lightbox-title=\"trafile_trafiltubi-167-1920-1080-95\" data-e-action-hash=\"#elementor-action%3Aaction%3Dlightbox%26settings%3DeyJpZCI6NzM5LCJ1cmwiOiJodHRwczpcL1wvdHJhZmlsdHViaS5jb21cL3dwLWNvbnRlbnRcL3VwbG9hZHNcLzIwMjRcLzA4XC90cmFmaWxlX3RyYWZpbHR1YmktMTY3LTE5MjAtMTA4MC05NS5qcGciLCJzbGlkZXNob3ciOiIyYTA5NTBjIn0%3D\">\n\t\t\t\t\t<div class=\"e-gallery-image elementor-gallery-item__image\" data-thumbnail=\"https:\/\/trafiltubi.com\/wp-content\/uploads\/2024\/08\/trafile_trafiltubi-167-1920-1080-95-768x511.jpg\" data-width=\"768\" 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